Get to know LeanOS, at your own pace.
Eleven short films, about 23 min in all, set in one real plant and covering every module. Start wherever is most useful to you. Whenever you would like to talk it through, we would be glad to.
Audits and Defects, in LeanOS.
An audit today means walking the Gemba with a paper checklist. You find far more than it asks, and none of it lines up with the sheet.
The photos go out on WhatsApp, Teams and email. Half of them never reach the person who has to fix it.
Nothing tracks them, so the same defects come back, week after week.
And nobody can say which area carries the most risk.
LeanOS captures every defect in one place. AI analyses each photo to find the issue and its risk. Or skip AI, and write it down yourself.
Every area of your factory, with its 5S score and its history. Let's walk the RTE packing room.
Pick who is auditing. There is no checklist: skip AI and write it, pick a photo, or capture one. Points still open from earlier walks are right there, so nothing is captured twice.
Pick a photo, and LeanOS AI reads it down to the pixel. A slip hazard. An unused pipe. Worn floor coating. You keep the real ones.
Tap finish to review. Edit any description, change a priority, then submit.
Your 5S score builds as you walk. Submit, and you see the final score, where points were lost, and how to earn them back.
Every finding lands on the defect board. Give it an owner: LeanOS shows who owns the area and who has the lightest load. Add a date, and it's in Elena's tasks.
Elena can fix it her own way, or let LeanOS AI read the photo and past fixes in this zone, and write the plan. Safety first. What to bring. Then every step.
If she had to deviate from the plan, she says so. She notes what she did, adds the after photo, and completes it.
Close it, and it moves from planned to fixed.
Audits and Defects in LeanOS. From the Gemba to fixed. Next: Root Cause.
Audits & Defects
Walk the floor, let AI spot defects in a photo, fix them on a board.