getleanos.comROI CalculatorStart 30-day pilot
● ROI CALCULATOR · MANUFACTURING

How much would your plant save with LeanOS?

Honest range, not a sales pitch. Inputs take 30 seconds. Math is transparent — see every assumption. Calibrated against real pilot data from real manufacturing pilots.

Tell us about your plant

30 seconds. We use these to calibrate the estimate against similar plants in our pilot pool.

Total employees in the plant (operators + supervisors + admin)

Workstations, lines, or storage areas you audit

3 = monthly audits, Excel-tracked

Used to calibrate kaizen savings rate

Estimates + assumptions shown in this currency

● ESTIMATED ANNUAL SAVINGS · YOUR PLANT
$61K$411Kper year

Mid-point estimate: $236K per year. Range reflects normal variance across pilot customers.

Show the math →

Annual savings, low-end estimate, by component:

Audit time savings$11K/yr
Defect resolution speed$480/yr
Kaizen savings (verified)$46K/yr
Compliance buffer (avoided findings)$4K/yr

Assumptions used:

  • · Plant size: 200 employees, 10 zones audited
  • · Current 5S maturity: 3/5 — mid-maturity, steady gains expected
  • · Industry: auto — calibration factor 1.1x
  • · Blended operator+supervisor labour cost: $30/hr
  • · Verified-kaizen value assumed $700–$1,800 each
  • · Range reflects normal variance across pilot customers; actual results depend on operator engagement + management cadence

Want the demo behind these numbers?

15 minutes. We'll show you exactly how early pilot plants turned their first 90 days into verified savings, and what your first 30 days would look like.

We'll reply within 4 hours. No spam, no marketing automation. Just Rohan, the founder.

Trusted by manufacturers

An early auto-component pilot (200 employees) verified a major savings gain in its first 90 days. Your numbers will vary based on operator engagement and management cadence — these estimates are calibrated against our pilot data.